Dura-Bar rectangles and squares are utilized in many industries. Some of the more common uses are detailed below:
| Fluid Power |
Manifolds, Valve Blocks/Bodies, End Caps |
| Machine Tool |
Gear Boxes, Gear Racks, Rotary Tables,
Side Frames, Sides & Ways
|
| Foundry |
Mold Plates, Core Box Molds, Pattern Plates |
| Pump |
Pump Housings |
Regardless of the customer's industry and/or the application involved, Dura-Bar rectangles and squares offer metal component manufacturers a number of key advantages when converting from steel, iron castings, or aluminum. Most of Dura-Bar's advantages stem from the continuous casting process used to produce it. Dura-Bar's tight process controls result in a defect-free product with superior machinability, wear resistance, and other properties.
For example, when compared to leaded steel, using Dura-Bar continuous cast iron reduces machining cycle time, improves throughput, and results in a lower cost per part. Dura-Bar is lead-free so there is less cost for the disposal of chips and coolant. Another advantage for certain applications is that Dura-Bar can reduce or eliminate the need for deburring. Dura-Bar also stacks up well against iron castings since it is free of the defects commonly associated with traditional static cast methods – e.g., porosity, slag, hard spots, shrinkage, etc. Additionally, Dura-Bar's superior fatigue strength makes for a big advantage over aluminum -- an important advantage in hydraulic systems where high operating pressures are involved. Unlike aluminum, which often begins to fail at operating pressures of 3,000 psi, Dura-Bar can stand up to pressures beyond 6,000 psi.
Rectangles and squares from Dura-Bar also offer a number of additional advantages:
- Larger Sizes – Squares and rectangles are available "as-cast" in ductile iron widths up to 25" and heights up to 18.5", and in gray iron sizes up to a 14" x 21" rectangle.
- Plate Sizes – While rectangles and squares are typically sold in 72" lengths, many Dura-Bar distributors offer saw cutting when smaller "slices" of bar are needed for specific applications.
|
G2 Gray Iron (ASTM A48)
Standard sizes available from:
|
.75" to .14" |
1.5" to 21" |
1.5" to 12.25" |
65-45-12 Ductile Iron (ASTM A536)
Standard sizes available from: |
2.15" to 18.5" |
2.93" to 25" |
2.18" to 10.375" |
| 65-45-12 Ductile Iron (ASTM A536) |
Stocked as milled bars in sizes ranging from 2.03" to 8.03". Other sizes made to order. |
| 80-55-06 Ductile Iron (ASTM A536) |
Stocked as 8" x 21". Other sizes made to order. |
So, consider any prospects you have who are currently using steel or castings in rectangles or squares. They might benefit from the cost savings and other advantages of Dura-Bar. Contact your Dura-Bar Account Manager to discuss your ideas.
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